Rashin juriyar ruwa, rashin daidaituwa, babban abun ciki na foda, da tsayin da bai dace ba?Matsalolin gama gari da matakan haɓakawa a cikin samar da abinci ta ruwa
A cikin samar da abinci na ruwa a kullum, mun ci karo da wasu matsaloli daga bangarori daban-daban.Ga wasu misalan da za mu tattauna da kowa, kamar haka:
1, Formula
1. A tsarin tsarin abincin kifi, akwai nau'ikan kayan abinci da yawa, kamar abincin fyade, abincin auduga, da sauransu, waɗanda ke cikin ɗanyen fiber.Wasu masana'antun mai suna da fasaha na zamani, kuma ana soyayyen man a bushe da ɗan abin ciki.Bugu da ƙari, irin waɗannan nau'ikan albarkatun ƙasa ba su da sauƙi a cikin samarwa, wanda ke da tasiri mai yawa akan granulation.Bugu da ƙari, abincin auduga yana da wuya a murkushe shi, wanda ke rinjayar yadda ya dace.
2. Magani: An ƙara amfani da kek ɗin fyade, kuma an ƙara ingantaccen kayan gida irin su shinkafa shinkafa a cikin tsari.Bugu da ƙari, an ƙara alkama, wanda ke da kusan 5-8% na dabara.Ta hanyar daidaitawa, tasirin granulation a cikin 2009 yana da ingantacciyar manufa, kuma yawan amfanin ƙasa a kowace ton shima ya karu.Barbashi 2.5mm suna tsakanin tan 8-9, haɓaka kusan tan 2 idan aka kwatanta da baya.Hakanan bayyanar barbashi ya inganta sosai.
Bugu da kari, don inganta yadda ake murkushe abincin auduga, mun hada abincin auduga da abincin fyade a cikin rabo 2:1 kafin mu murkushe su.Bayan haɓakawa, saurin murkushewa ya yi daidai da saurin murkushe irin abincin fyade.
2, M surface na barbashi
1. Yana da tasiri mai girma akan bayyanar da samfurin da aka gama, kuma lokacin da aka kara da shi a cikin ruwa, yana da wuyar rushewa kuma yana da ƙananan amfani.Babban dalili shine:
(1) The raw kayan suna niƙa sosai m, kuma a lokacin da tempering tsari, ba su da cikakken balagagge da taushi, kuma ba za a iya da kyau a hade tare da sauran albarkatun kasa a lokacin wucewa ta cikin mold ramukan.
(2) A cikin tsarin abincin kifi tare da babban abun ciki na ɗanyen fiber, saboda kasancewar kumfa mai tururi a cikin albarkatun ƙasa yayin aiwatar da zafin jiki, waɗannan kumfa suna fashe saboda bambancin matsa lamba tsakanin ciki da waje da mold a lokacin damtse barbashi. haifar da m surface na barbashi.
2. Ma'auni na kulawa:
(1) Sarrafa tsarin murƙushewa yadda ya kamata
A halin yanzu, lokacin samar da abincin kifi, kamfaninmu yana amfani da 1.2mm sieve micro foda azaman babban kayan albarkatun kasa.Muna sarrafa yawan amfani da sieve da matakin lalacewa na guduma don tabbatar da ingancin murkushewa.
(2) Sarrafa matsa lamba
Dangane da dabarar, daidaita matsin tururi da kyau yayin samarwa, gabaɗaya sarrafa kusan 0.2.Saboda yawan albarkatun fiber mai yawa a cikin dabarar ciyarwar kifi, ana buƙatar tururi mai inganci da lokacin zafi mai ma'ana.
3, Rashin juriya na ruwa na barbashi
1. Wannan nau'in matsalar ita ce ta fi yawa a cikin abubuwan da muke samarwa na yau da kullun, galibi suna da alaƙa da abubuwa kamar haka:
(1) Short tempering lokaci da ƙananan zafin jiki yana haifar da rashin daidaituwa ko rashin isasshen zafin jiki, ƙarancin ripening digiri, da ƙarancin danshi.
(2) Rashin isassun kayan manne kamar sitaci.
(3) Matsakaicin matsi na ƙirar zobe ya yi ƙasa kaɗan.
(4) Abubuwan da ke cikin mai da kuma adadin danyen fiber na albarkatun da ke cikin dabara sun yi yawa.
(5) Murkushe girman abin da ya faru.
2. Ma'auni na kulawa:
(1) Inganta ingancin tururi, daidaita kusurwar ruwa na mai tsarawa, tsawaita lokacin zafi, da haɓaka ɗanɗanon albarkatun ƙasa yadda ya kamata.
(2) Daidaita dabarar, haɓaka albarkatun sitaci daidai gwargwado, da rage yawan albarkatun mai da ɗanyen fiber.
(3) Ƙara manne idan ya cancanta.(Sodium tushen bentonite slurry)
(4) Inganta matsi rabo naring mutu
(5) Sarrafa kyaun murkushe rijiya
4, Yawan foda abun ciki a cikin barbashi
1. Yana da wuya a tabbatar da bayyanar abincin pellet gabaɗaya bayan sanyaya kuma kafin nunawa.Abokan ciniki sun ba da rahoton cewa akwai ƙarin ash da foda a cikin pellets.Dangane da binciken da aka yi a sama, ina tsammanin akwai dalilai da yawa game da hakan:
A. The barbashi surface ba santsi, da incision ba m, da barbashi ne sako-sako da kuma yiwuwa ga foda samar;
B. Cikakkun nuni ta hanyar allo, toshe ragar allo, tsananin lalacewa na ƙwallan roba, buɗewar ragar allo da bai dace ba, da sauransu;
C. Akwai ragowar ash mai yawa a cikin ɗakunan ajiyar kayan da aka gama, kuma izinin ba shi da kyau;
D. Akwai boyayyun hatsarori wajen kawar da kura a lokacin yin marufi da awo;
Matakan kulawa:
A. Inganta tsarin dabara, zaɓi zoben da ya mutu da kyau, kuma sarrafa rabon matsawa da kyau.
B. A lokacin aikin granulation, sarrafa lokacin zafi, adadin ciyarwa, da zafin jiki na granulation don cika cikakke da taushi da albarkatun ƙasa.
C. Tabbatar cewa sashin giciye yana da kyau kuma yi amfani da wuka mai laushi da aka yi da tsiri na karfe.
D. Daidaita da kula da allon ƙididdigewa, kuma yi amfani da daidaitaccen tsarin allo.
E. Yin amfani da fasaha na nunawa na biyu a ƙarƙashin ƙaƙƙarfan ɗakunan ajiya na samfurin zai iya rage yawan adadin foda.
F. Wajibi ne don tsaftace ɗakin ajiyar kayan da aka gama da kuma kewaye a cikin lokaci.Bugu da ƙari, wajibi ne don inganta marufi da na'urar cire ƙura.Zai fi kyau a yi amfani da matsa lamba mara kyau don cire ƙura, wanda ya fi dacewa.Musamman a lokacin aiwatar da marufi, ma'aikacin marufi ya kamata a kai a kai ƙwanƙwasa da tsaftace ƙura daga ma'aunin marufi na marufi..
5, Tsawon barbashi ya bambanta
1. A cikin samar da yau da kullun, sau da yawa muna fuskantar matsaloli a cikin sarrafawa, musamman ga samfuran sama da 420. Dalilan wannan an taƙaita su kamar haka:
(1) Adadin ciyarwa don granulation bai dace ba, kuma tasirin zafi yana canzawa sosai.
(2) Rata mara daidaituwa tsakanin gyare-gyaren gyare-gyare ko lalacewa mai tsanani na ƙirar zobe da matsi.
(3) Tare da axial shugabanci na zobe mold, da fitarwa gudun a duka biyu iyakar ne m fiye da cewa a tsakiya.
(4) Matsakaicin ramin ramin zoben ya yi girma da yawa, kuma adadin buɗewa ya yi yawa.
(5) Matsayi da kusurwar yankan ruwa ba su da ma'ana.
(6) Yawan zafin jiki.
(7) Nau'in da tsayi mai tasiri (nisa nisa, nisa) na zobe mutu yankan ruwa yana da tasiri.
(8) A lokaci guda, rarraba albarkatun ƙasa a cikin ɗakin matsi ba daidai ba ne.
2. Ana nazarin ingancin abinci da pellets gabaɗaya bisa ga halaye na ciki da na waje.A matsayin tsarin samarwa, an fi fallasa mu ga abubuwan da suka shafi ingancin waje na pellets abinci.Ta fuskar samarwa, abubuwan da ke shafar ingancin pellet ɗin abinci na ruwa ana iya taƙaita su kamar haka:
(1) Ƙirar da tsarin ƙididdiga suna da tasiri kai tsaye a kan ingancin pellet ɗin abinci na ruwa, yana lissafin kusan 40% na jimlar;
(2) Ƙarfin murƙushewa da daidaiton girman barbashi;
(3) Diamita, matsawa rabo, da kuma mizani gudu na zobe mold suna da tasiri a kan tsawon da diamita na barbashi;
(4) The matsawa rabo, mikakke gudun, quenching da tempering sakamako na zobe mold, da kuma rinjayar da yankan ruwa a kan tsawon da barbashi;
(5) Abubuwan da ke cikin danshi na kayan albarkatun kasa, tasirin zafi, sanyaya da bushewa suna da tasiri akan abun ciki na danshi da bayyanar kayan da aka gama;
(6) The kayan aiki da kanta, tsari dalilai, da quenching da tempering effects da tasiri a kan barbashi foda abun ciki;
3. Ma'auni na kulawa:
(1) Daidaita tsayi, faɗi, da kusurwar masana'anta, kuma maye gurbin sawa.
(2) Kula da daidaita matsayi na yankan ruwa a cikin lokaci a farkon da kuma kusa da ƙarshen samarwa saboda ƙananan adadin ciyarwa.
(3) A lokacin samar da tsari, tabbatar da barga ciyar kudi da tururi wadata.Idan matsi na tururi ya yi ƙasa kuma zafin jiki ba zai iya tashi ba, ya kamata a gyara ko dakatar da shi a cikin lokaci.
(4) Haƙiƙa daidaita rata tsakaninabin nadi.Bi sabon ƙirar tare da sababbin rollers, kuma da sauri gyara yanayin mara daidaituwa na abin nadi da ƙirar zobe saboda lalacewa.
(5) Gyara rami mai jagora na ƙirar zobe kuma da sauri tsaftace ramin da aka toshe.
(6) Lokacin yin odar ƙirar zobe, ƙimar matsawa na layuka uku na ramuka a ƙarshen ƙarshen axial na ƙirar zobe na asali na iya zama ƙarami 1-2mm fiye da wancan a tsakiya.
(7) Yi amfani da wuka mai laushi mai laushi, tare da kauri mai sarrafawa tsakanin 0.5-1mm, don tabbatar da kaifi mai kaifi kamar yadda zai yiwu, ta yadda ya kasance a kan layin meshing tsakanin ƙirar zobe da abin nadi na matsa lamba.
(8) Tabbatar da ma'aunin ƙirar zobe, a kai a kai bincika ƙwanƙwasa igiya na granulator, kuma daidaita shi idan ya cancanta.
6, Takaitattun wuraren sarrafawa:
1. Niƙa: Dole ne a sarrafa fineness na niƙa bisa ga ƙayyadaddun buƙatun
2. Haɗawa: Dole ne a sarrafa daidaituwar haɗakar albarkatun ƙasa don tabbatar da adadin haɗuwa da ya dace, lokacin haɗuwa, abun ciki na danshi, da zafin jiki.
3. Maturation: Dole ne a sarrafa matsa lamba, zafin jiki, da danshi na na'urar buguwa
Girman da siffar nau'in kayan abu: dole ne a zaɓi ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙira da yankan ruwan wukake.
5. Abubuwan da ke cikin ruwa na abincin da aka gama: Wajibi ne don tabbatar da lokacin bushewa da sanyaya da zafin jiki.
6. Fesa mai: Wajibi ne a kula da daidai adadin yawan feshin mai, da yawan nozzles, da ingancin mai.
7. Nunawa: Zaɓi girman sieve bisa ga ƙayyadaddun kayan.
Lokacin aikawa: Nuwamba-30-2023